Root Cause Analysis of Failures & Deviations Training
What will You Learn:
This hands-on training equips you with practical root cause analysis (RCA) skills to tackle failures and deviations in injection molding processes. Designed for beginners, you’ll learn to pinpoint issues, fix them fast, and prevent recurrence through real-world exercises—all led by expert instructors. Master RCA techniques to boost reliability and compliance, leaving with tools you can use immediately to solve molding problems on the job.
Target Audience
Quality Engineers, Process Engineers and Technicians , Project Managers, Automation Engineers eager to solve molding issues
Key Learning Objectives:
- Identify root causes of molding failures and deviations hands-on.
- Apply practical RCA methods to improve process reliability.
- Use real-world scenarios to prevent future issues effectively.
Course Details
- Duration: 1 Day Onsite, 8
- Format: In-Person, Hands-On, Small Group Setting (Max 12 Participants)
- Prerequisites: Basic Knowledge of Excel and MS Word (or Equivalent)
- Certification Note : Key Component of the Process Validation Specialist Certification Pathway
Agenda:
- 09:00 – 09:15 | Welcome & Introduction
- Brief introductions.
- Course objectives and expected outcomes.
- 09:15 – 10:00 | Introduction to Root Cause Analysis (RCA)
- Importance of RCA in Quality Assurance.
- Key concepts: Failure vs. Deviation.
- Interactive discussion: Participants share personal experiences of recurring issues.
- 10:00 – 10:45 | RCA Methodologies & Tools Overview
- Fishbone (Ishikawa) Diagram.
- 5 Whys Technique.
- Fault Tree Analysis (FTA).
- Interactive demonstration: Walkthrough of each method.
- (10:45 – 11:00 | Break)
- 11:00 – 12:30 | Hands-On Exercise: Applying RCA Tools
- Group exercise: Real-world case scenario using Fishbone diagram.
- Exercise: Applying 5 Whys to drill down to the root cause.
- Discussion and feedback session.
- (12:30 – 13:15 | Lunch Break)
- 13:15 – 14:15 | Practical Case Studies
- Small group activity: Participants work through actual RCA case studies.
- Identify root causes and propose corrective/preventive actions.
- Groups present their findings and solutions.
- (14:15 – 14:30 | Break)
- 14:30 – 15:30 | Implementing and Documenting RCA Solutions
- Best practices in documenting RCA findings.
- How to communicate RCA outcomes effectively.
- Interactive role-play: Simulated communication of RCA results to stakeholders.
- 15:30 – 15:50 | Group Discussion & Q&A
- Recap of the day’s key learnings.
- Open floor for participant questions.
- 15:50 – 16:00 | Wrap-Up and Closing Remarks
- Summary of key takeaways.
- Distribution of certificates.
- Feedback session and course evaluatio
What You’ll Gain
- Pinpoint root causes using hands-on tools like Fishbone, 5 Whys, and A3.
- Solve deviations fast with practical RCA methods from real-world practice.
- Propose effective fixes and document them for audits with confidence.
- Communicate solutions clearly to stakeholders through role-play experience
Join the course
- Stop guessing and start solving—join our 1-day onsite course (max 12 participants) to master root cause analysis and fix molding issues for good. A key step in the Process Validation Specialist pathway, this hands-on training is yours to schedule—act now to secure your spot!
- Price: €1,800
- Scheduling: On Request – Contact Us to Book
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