Real Results, Real Impact
See How We Transform Injection Molding Success.
Turning Losses into Stability
Summary: “An Eastern European injection molding firm faced annual losses exceeding €1 million. Molding Academy’s onsite consultancy delivered a breakeven outcome in just 7 months by optimizing operations and cutting inefficiencies. From low-hanging fruit to lean process improvements, we transformed their business.
Key Result: From €1M+ loss to breakeven in 7 months.
From Zero to Full Production
Molding Academy built a new injection molding factory in Germany from scratch, delivering full production in 14 months to meet strict customer requirements. By hiring a team, installing validated equipment, and implementing ISO 9001 and IATF 16949 systems, we exceeded expectations with 35% overcapacity.
Key Result: Zero to full production in 14 months.
Relocation of a Molding Department
Description: Molding Academy orchestrated the relocation of an entire molding department—18 machines, tools, and peripherals—across sites within a manufacturing group. With meticulous planning and customer collaboration, we completed the transfer and restarted production in just 1 year, ensuring zero disruption.
Key Result: An entire molding department relocated in 1 year including restart at the destination facility.
Big Wins in Small Packages
Description
From validating medical devices to rolling out SMED and Agile workflows, Molding Academy has tackled a slew of smaller projects with huge impact. We’ve boosted quality systems, trained teams, and industrialized processes—delivering results that punch above their weight.
